In the realm of medical orthopaedic implant and surgical instrument parts manufacturing, 5 axis precision machining technology is paramount. At KELKAR, we specialize in the production of cutting-edge 5-axis CNC machines tailored for the medical industry. Our machines excel in the intricate machining of a wide array of medical implants, including cervical cages, PLIF cages, TLIF cages, expandable jack cages, banana cages, endobuttons and bone plates.

One of the key features of our 5-axis CNC machines is their ability to produce surgical instrument parts with unparalleled accuracy and precision. From biopsy forceps to endoscopic forceps, our machines are capable of machining even the smallest parts, such as endoscopic forceps measuring a mere 0.95 mm in diameter. These minute components demand precision to the tune of 10 microns, a feat our machines effortlessly achieve.

Critical to the manufacturing process is the attainment of superior surface finishes, a requirement particularly challenging when working with such small parts. Our machines are equipped with high-speed spindles boasting speeds of up to 40,000 rpm, ensuring impeccable surface finishes even on the smallest of components. Moreover, our machines can accommodate extremely small tools, such as those measuring 0.2mm, enabling the machining of intricate features with unparalleled accuracy.

Furthermore, our 5-axis CNC machines are capable of machining a variety of materials including titanium, stainless steel and PEEK which are commonly used in the medical industry. This flexibility ensures that our customers are not limited in their material choices, allowing for greater innovation and customization in their designs.

In addition to manufacturing machines, we also offer contract manufacturing services for customers seeking a reliable partner for their machining needs. Utilizing our own 5-axis machines, we can produce parts for our customers with maximum efficiency and throughput, running our machines 24/7 to meet even the most demanding production schedules.

In conclusion, at KELKAR, we pride ourselves on our ability to deliver advanced 5-axis CNC machines tailored for the medical industry. With unmatched precision, versatility and reliability, our machines are the ideal choice for manufacturers seeking to produce small, complex medical parts with the utmost accuracy and efficiency.